Coal gasification -- myths, challenges and opportunities

Many experts predict that coal gasification will be at the heart of clean coal technology if current lifespan and economic challenges are addressed. One significant challenge is the historically short lifespan of refractories, which are used to line and protect the inside of a gasifier. Currently, refractories have a lifespan of 12 to 16 months. The relining of a gasifier costs approximately $1 million and requires three to six weeks of downtime.

“Gasification happens in an extreme environment so the lifespan of refractories is historically low,” said S.K. Sundaram, PNNL staff scientist. “Refractory lifespan must be increased before we can realize the promise of clean coal.”

During the symposium, S.K Sundaram highlighted two advanced gasifier models developed at PNNL that provide a scientific understanding on when and why refractories fail at such high rates. The data collected from these models could enable advanced or alternative gasification technologies to be produced. Use of these models could extend refractory lifespans by 3 years.

“Advances in modeling will help us better understand some of the key challenges associated with coal gasification – refractory durability and lifespan,” Sundaram said. “This will help reduce the capital costs of operating a coal gasifier.”

During the symposium, researchers at PNNL also highlighted advances in millimeter wave technology that could be used for real-time measurement of critical parameters (temperature, slag viscosity, refractory corrosion) inside a gasifier. The millimeter wave technology, developed at PNNL, has been used for a number of different applications, from airport security to custom fit clothing. Although in the early stages of development for this application, the technology shows promise to increase the efficiency and safety of coal gasifiers.

“Advances in gasification will help us meet demand for clean energy worldwide,” Sundaram said. “Science and technology are paving the way for cleaner coal for future generations.”

During the session titled "Coal Gasification: Myths, challenges, and opportunities" George Muntean, staff scientist, Pacific Northwest National Laboratory will present “What Is the Future of Gasification Science and Technology” and S.K. Sundaram, staff scientist Pacific Northwest National Laboratory will present “Materials and Sensors for Coal Gasification”. The session, part of the Future of Energy Track, is on Friday, Feb 15, 2008 from 1:45 to 4:45 p.m. at the Hynes Convention Center, Third level, room 304.

PNNL is a DOE Office of Science national laboratory that solves complex problems in energy, national security and the environment, and advances scientific frontiers in the chemical, biological, materials, environmental and computational sciences. PNNL employs 4,000 staff, has a $760 million annual budget, and has been managed by Ohio-based Battelle since the lab's inception in 1965.